The invention of the tufting process happened in the 1950s, which involves the use of needles to insert fiber filaments into a backing made of fabric. The needles are used in large numbers to make the process go faster. After the insertion process, a polyurethane, polyvinyl chloride and similar flexible adhesives are used for binding the fibers onto the backing. This procedure is widely used in the manufacture of commercial and residential carpets. It also laid the basis for production of artificial grass. When in need of Synthetic Turf Florida should be visited.
The Ford Foundation commissioned the research on the artificial turf in the 1960s. The aim of the research was to provide a space for urban children to play throughout the year. This was deemed necessary after it came to the realization that most playgrounds in urban areas were made of concrete, asphalt and compacted thus making it not fit for playing throughout the year. The first artificial turf was made available in 1966 six years after the original research was started.
This product is produced through a long process on commercial scale. The first step involves blending all the ingredients used in a hopper. Chemicals and dyes are then added to the hopper to mix with the ingredients. The purpose of the chemicals is to give the final product its characteristic green color. They also provide protection against the destruction caused by UV rays from the sun.
After proper blending, the mixture is moved into a steel mixer. Here, it is mixed using automated means to ensure that it forms a thick, taffy-like consistency. Tests are done on the mixture to ensure that it has achieved the required consistency. This consistency is then gets fed into an extruding machine. The extruder has one inlet and one outlet. At the outlet, the consistency emerges in the form of long, thin strands of material.
These threads have an even measurement. They are then made to pass into a carding equipment where spanned into loose ropes. The loose rope is then pulled, straightened and woven into a yarn which are in nylon nature. They are then twisted into large reels which are then made into twisted shapes by placing them under heat.
Afterwards the yarn in moved into a tufting machine to create a carpet of fake turf. The resultant carpet is transferred into a dispenser which coats its underside with latex. A secondary backing is then added on top of the latex. These two coats are then placed on a marriage roller which sandwiches and seals them into one component.
The latex must be cured after it has been sealed, and this is done using heat lamps. At this stage, the product is almost finished. The final process involves clipping off any tufts which rise above to make them uniform. The product is then packed and can be shipped to whatever destination it is required for use.
During installation, the soil is leveled and then made smooth by use of a steam roller. It is important to include drainage channels into the initial preparation of the site. The product can last for several years it was installed properly. There must be regular and proper repair and maintenance in order to boost the durability of the product.
The Ford Foundation commissioned the research on the artificial turf in the 1960s. The aim of the research was to provide a space for urban children to play throughout the year. This was deemed necessary after it came to the realization that most playgrounds in urban areas were made of concrete, asphalt and compacted thus making it not fit for playing throughout the year. The first artificial turf was made available in 1966 six years after the original research was started.
This product is produced through a long process on commercial scale. The first step involves blending all the ingredients used in a hopper. Chemicals and dyes are then added to the hopper to mix with the ingredients. The purpose of the chemicals is to give the final product its characteristic green color. They also provide protection against the destruction caused by UV rays from the sun.
After proper blending, the mixture is moved into a steel mixer. Here, it is mixed using automated means to ensure that it forms a thick, taffy-like consistency. Tests are done on the mixture to ensure that it has achieved the required consistency. This consistency is then gets fed into an extruding machine. The extruder has one inlet and one outlet. At the outlet, the consistency emerges in the form of long, thin strands of material.
These threads have an even measurement. They are then made to pass into a carding equipment where spanned into loose ropes. The loose rope is then pulled, straightened and woven into a yarn which are in nylon nature. They are then twisted into large reels which are then made into twisted shapes by placing them under heat.
Afterwards the yarn in moved into a tufting machine to create a carpet of fake turf. The resultant carpet is transferred into a dispenser which coats its underside with latex. A secondary backing is then added on top of the latex. These two coats are then placed on a marriage roller which sandwiches and seals them into one component.
The latex must be cured after it has been sealed, and this is done using heat lamps. At this stage, the product is almost finished. The final process involves clipping off any tufts which rise above to make them uniform. The product is then packed and can be shipped to whatever destination it is required for use.
During installation, the soil is leveled and then made smooth by use of a steam roller. It is important to include drainage channels into the initial preparation of the site. The product can last for several years it was installed properly. There must be regular and proper repair and maintenance in order to boost the durability of the product.
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